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Single Test Space Servo Hydraulic Fatigue Testing Machine 1000kN Maximum Force

Good quality Electromechanical Universal Testing Machine for sales
Good quality Electromechanical Universal Testing Machine for sales
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Single Test Space Servo Hydraulic Fatigue Testing Machine 1000kN Maximum Force

China Single Test Space Servo Hydraulic Fatigue Testing Machine 1000kN Maximum Force supplier
Single Test Space Servo Hydraulic Fatigue Testing Machine 1000kN Maximum Force supplier Single Test Space Servo Hydraulic Fatigue Testing Machine 1000kN Maximum Force supplier Single Test Space Servo Hydraulic Fatigue Testing Machine 1000kN Maximum Force supplier

Large Image :  Single Test Space Servo Hydraulic Fatigue Testing Machine 1000kN Maximum Force

Product Details:

Place of Origin: China
Brand Name: WANCE
Certification: CE SGS ISO9001
Model Number: TPH106D

Payment & Shipping Terms:

Minimum Order Quantity: 1
Price: Negotiation
Packaging Details: Wooden Case with Fumigation
Delivery Time: 45-60 Working Days
Supply Ability: 30 Units/month
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Detailed Product Description
Product Name: Servo Hydraulic Universal Testing Machine Model: THP106D
Standard: ISO7500 EN10002 Round Specimen: 15-55mm
Flat Specimen: 2-40mm Maximum Force: 1000kN

 

Description

This series of servo-hydraulic universal testing machine is designed with up-mounted actuator structure. Bidirectional differential cylinder provides bidirectional control of tension and compression in one single space. Advanced side action hydraulic tensile grips provide high gripping performance for high strength and high hardness materials without any initial gripping force.

Clearance-free structure and actuator up and down to adjust the test space offers easy operation and high efficiency. This machine is mainly used for tensile test of metallic materials. It provides closed loop control of constant force, constant displacement and constant extension, smoothly switching among them.

Test results can be automatically calculated and be able to printed and exported.

 

Load Frame Configuration: 4 columns, servo-controlled hydraulic

Capacity: 600kN, 1000kN, 2000kN

Test Space: Single zone

Typical specimens: Fasteners, rebar, chain, welds, castings

 

Features

Load frame

1. Single zone design ensures all types of tests finish in one space. Compact and reasonable design is ergonomic and effectively reduces labor intensity.

2. Upper actuator features excellent axis alignment, good shock absorption and easy to adjust test space.

3. Advanced side action hydraulic tensile grips provide high gripping performance for high strength and high hardness materials without any initial gripping force.

  1. Long travel double-acting cylinder can accommodate different specimen size. One-body forging piston and rod, and imported sealing components, ensure perfect sealing, high accuracy and repeatability.
  2. Robust and high-accuracy guidance protects cylinder from lateral force, improving the working life of sealing components.
  3. “I” shape force transducer features excellent linerity and stability with ultra measurement accuracy.
  4. High precision encoder provides with high accuracy of displacement measurement and control.

Imported servo valve offers fast response and high-accuracy control, and easy to maintain.

 

  1. Equipped famous brand motor features high efficiency, energy-saving, high shaft-torque, good performance, low noise, low shaking, high reliability and easy to maintain.

Main cylinder

  • Piston rod is Nickel and Chrome plated, with strong anti-corrosion and anti-wearing ability.
  • Extra thick rod ensures high stiffness to resist lateral loading.
  • Piston and rod are one-body forging with strong impact resistance.
  • Sealing components are U shape and double sealing ring, ensuring zero leakage.
  • Guidance wearing ring is applied to ensure high resistance to lateral force and low friction.
  • Main cylinder matching with differential circuit allows fast return of piston.
  • Zero clearance and pre-loading connection between piston rod and upper grip guarantees high reliability.
  • WANCE uses most advanced Piston / guide sleeve copper melting process as wearing ring, with service life five times than polymer material.

 

Side action hydraulic grip

  • It is designed with sphere joint from cylinder piston to grip jaws, greatly eliminating axial force on piston rod, and improving the service life of grip cylinder.
  • Side-load dampening reduces the risk of grip damage when testing slightly bent or irregularly shaped specimens such as rebar or wire rod.
  • Opposing jaw faces repeatedly self-center during specimen clamping reducing testing time and eliminating the need to resynchronize the grip faces between tests.
  • Tensile tests on a wide range of materials including: steel rod and plate, machined rounds and flats, reinforcement bar, 3- and 7-wire strand, conveyor belt, and wood products.

 

Hydraulic power unit

  •  Equipped with USA SUN Cartridge logic valve in the hydraulic system of the equipment, it can be smart regulation of system pressure. The pressure servo technology can guarantee that the system pressure is always only higher than the cylinder pressure 2MPa, when the test force is low, the pump output pressure is lower, when the test force increases, pump output pressure increases the proportion too.
  • The differential pressure is adjustable to ensure no shaking during test, thus saving energy and reducing heating
  • Low noise: Italy made gear pump combined with our technology of HPU production reduces noise, improving the working conditions of workers.
  • Easy installation and maintenance: The hydraulic unit is designed with semi-open structure. Rear cover opens two doors, easy maintenance and parts replacement.
  • Low heating and good cooling: The unique pressure differential servo control technique makes the system heat significantly reduced. The hydraulic unit is designed with semi-open structure and air-cooling device. Cooling devices can start automatically or manually. The air-cooling motor automatically starts when the temperature reaches the preset value of oil temperature gauge, making the system in high temperature environment continue to work normally.
  • High filtration precision: triple filter, the particle size is less than 5 microns before entering the servo valve, improving the service life of the servo valve and control accuracy, easier to maintain.
  • Pressure overload protection: when the pressure exceeds the system rated pressure, relief valve will begin to overflow, to ensure the security of the entire system.
  • Seal method: Piping lines are sealed with high-pressure hose sleeve type Cone fittings with excellent sealing performance, which can be repeated assembly and disassembly. Cylinder piston rod and piston seal are used with U- seals and dust ring , at the same time with high anti-lateral pressure and low friction rate of large-size guide ring , offering high ability to resist lateral force, thus to ensure cylinder of zero leakage and long service life.
  • The system has two sets of differential circuit. One is for main cylinder, so that after the end of the test, the main cylinder piston can faster return to improve work efficiency. Another is for the clamping cylinder. Clamping cylinder allows fast and low pressure gripping the specimen. Only after samples are fully clamped, extra-high pressure can be supplied, avoiding damaging sample because of too high clamping force. After specimen is broken, high pressure will be automatically released. This design fully takes the efficiency and operational safety into account.

 

 

 

Controlling system – DTC-500

WANCE DTC-500 digital controller offers high speed and closed loop control of load, displacement and extension.

 

  • Imported IC, more reliable
  • Up to 1200Hz sampling frequency
  • Up to 1200Hz closed loop control frequency
  • 20bit resolution
  •  16 digital input/output port
  • Built-in port for PC communication
  • Expandable ports
  • Load protection, over-current protection, over-voltage protection, over-speed protect, and over-travel protection.

 

 Remote control

  • Emergency stop
  • Grip open/close/stop
  • Piston up/down
  • Compact design with less control button
  • More visualized operation label
  • More uniform operation method

 

Professional test software

  • Multi-language software with built-in English, Chinese and Russian, and user can customize their own translation freely

 

  • Pre-packaged test methods to help you quickly and efficiently meet the requirements of global test standards such as ASTM, ISO, DIN, EN, BS, and more.
  • Test standards are open to end user to add and modify according to test needs. No need pay for extra cost for additional test standard package.

 

  • Intuitive expression for easy programming of testing standards and testing process

 

  • Testing report can be customized according to the requirement
  • User authorization: The administrator can assign different functions for different level users
  • Analysis can give typical test results like Young’s modulus, Proof stress, Yield stress, stress, strain, Tensile strength, Elongation at break, compressive strength, bending strength, etc….

Specifications:

Model TPH106 TPH206
Type D
Capacity (kN) 1000 2000
Calibration accuracy Class 0.5
Force accuracy Better than ±0.5%
Force range 1% ~ 100%FS
Displacement accuracy Better than ±0.5%
Extension range 1% ~ 100%FS
Extension accuracy Better than ±0.5%
Extension resolution 1/500000 of max extension
Position resolution (mm) 0.003
Actuator (piston) up speed (mm/min) 190 190
Actuator (piston) down speed (mm/min) 300 300
Force loading speed 0.02%-2% FS /s
Column number 4 4
Distance between columns (mm) 650×400 770×470
Maximum tension space (mm) 700 800
Maximum compression space (mm) 590 635
Diameter of round specimens (mm)

Φ15- Φ35

Φ35- Φ60

Φ15- Φ40

Φ40- Φ100

Thickness of flat specimens (mm) 2-50 2-80
Compression platen 200×200 Φ240
Actuator (piston) stroke (mm) 680 780
Frame dimension (LxWxH) (mm) 940×720×3290 1180×880×3960
Frame weight (kg) 5000 10000
Hydraulic Power Unit dimension (LxWxH) (mm) 900×850×1900 900×1100×1900
Hydraulic Power Unit weight (kg) 600 800
Oil tank capacity (Liter) 150 250
Anti-wear hydraulic oil

46#, L-HM46 or DTE-25

Brand: Mobile, Shell, Great wall, KUNLUN

Flow rate (L/min) / maximum pressure (MPa) 10 / 25 20 / 25
Main cylinder hoses length 2m x 6 2m x 6
Power consumption (kW) 9 12.5
Power supply 3-phase, 380VAC, 50Hz


 

 

Single Test Space Servo Hydraulic Fatigue Testing Machine 1000kN Maximum Force
 

 

 

Contact Details
Shenzhen Wance Testing Machine Co., Ltd.

Contact Person: Leo

Tel: +8613925289160

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